ASTM D4263 - Moisture in Concrete (Plastic Sheet Method)

The assessment of moisture content in concrete is crucial for ensuring the success of a flooring installation. Excessive moisture in a concrete floor slab can lead to various problems such as discoloration, bubbles, curling, adhesive deterioration, cupping, buckling, warping, and mold growth. To prevent such failures, flooring installers and contractors must conduct a moisture test on the concrete prior to installation.

Some methods of testing moisture in concrete involve a simple, qualitative approach that involves observing the test location and materials for indications of excessive moisture, without providing any numerical data. One such method is the Plastic Sheet Test, which is also known as ASTM D4263.

ASTM D4263 test method

Capillary Moisture in Concrete Test Procedure:

1. Purpose

  • This method detects capillary moisture in concrete, which can affect coating systems. Test before applying coatings.

2. Materials Needed

  • Transparent Polyethylene Sheet (approx. 4 mils thick).

  • Duct tape (suggested: 2 in. wide).

3. Test Procedure

  • Attach an 18x18 inch segment of the sheet to the concrete, ensuring sealed edges.

  • Leave for at least 16 hours.

  • Remove and inspect both the sheet and concrete surface for moisture.

  • Sampling Guidelines:

    • Floors & Walls/Ceilings: At least one test area per 500 ft^2.

    • Vertically: One test for every 10 ft rise, starting 12 inches from the floor.

4. Cautions & Reporting

  • Perform test under suitable temperature and conditions. Avoid direct sunlight or heat.

  • Report the moisture's presence or absence.

  • The method is qualitative; no specific precision or bias is determined.

Opinion: Unveiling the Shortcomings of the Plastic Sheet Test in Assessing Moisture Movement in Slabs

This technique involves placing a plastic sheet on a concrete slab and observing moisture accumulation beneath it over a specified duration, usually 16 hours. However, a critical evaluation reveals that this test, while convenient, harbors significant limitations that can compromise the accuracy of its results.

At first glance, the plastic sheet test appears to provide a straightforward means of estimating the moisture movement within concrete slabs. Unfortunately, the convenience of this approach comes at a cost – the test's inability to capture the full spectrum of moisture dynamics from the bottom to the top of the slab. The crux of the matter lies in the relatively brief duration of the test. Leaving the plastic sheet in place for a mere 16 hours fails to accommodate the intricate process of moisture migration that occurs within the concrete structure.

Also, moisture buildup may not solely stem from a consistent flow of moisture from the bottom to the top of the slab. Rather, it could be attributed to moisture condensation, an event caused by the slab surface reaching the dew-point temperature. In such cases, the plastic sheet test might wrongly convey the impression of significant moisture movement when, in fact, the apparent accumulation is a result of environmental conditions, rather than inherent properties of the concrete itself.

To find out more about the various test methods for concrete dampness, click here.

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ASTM F2170 - Test Method for Determining Relative Humidity in Concrete Floor Slabs Using in situ Probes

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Dampness